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Rubber additive masterbatch granulator

The working principle of rubber additive masterbatch granulator is similar to that of rubber plastic granulator. The advantage of rubber additive masterbatch granulator is that the equipment is more compact and efficient. It can make the entire production line from weighing to feeding, mixing, granulating and packaging into a closed system with high automation, greatly reducing dust pollution. The product quality is stable and reliable, and the flowability of the granules is good, which is convenient for the feeding of the next process extrusion. This production line is suitable for the production and granulation of powdered, granular or liquid rubber

  • LINA
  • Extrusion Pelletizer
  • China

Product Detail

The rubber additive masterbatch granulator is selected from Guangdong Lina, a rubber additive masterbatch granulator manufacturer with nearly 20 years of experience. It has a processing base of 30000 square meters, one Lina Technology Park, and three branch factories. Over the years, we have accumulated rich technical experience and over 4000 successful cases.

The working principle of rubber additive masterbatch granulator is similar to that of rubber plastic granulator. The advantage of rubber additive masterbatch granulator is that the equipment is more compact and efficient. It can make the entire production line from weighing to feeding, mixing, granulating and packaging into a closed system with high automation, greatly reducing dust pollution. The product quality is stable and reliable, and the flowability of granules is good, which is convenient for feeding in the next process. This production line is suitable for the production and granulation of powdered, granular or liquid rubber. Currently, from the development trend of global cable rubber materials, the variety and quantity of powdered, granular or liquid rubber are constantly increasing. The following types of raw rubber in China have been commercialized: granular natural rubber, granular ethylene propylene rubber, liquid styrene butadiene rubber, powdered chlorinated polyethylene rubber, powdered nitrile rubber, etc.


Rubber additives, as essential additives in vulcanization systems, have a relatively high filling amount, usually around 5 parts. Due to the high zinc oxide ratio and large filling amount, their impact on the density of the rubber material is significant. Products that are dynamically used, such as tires, have greater heat generation and rolling resistance as their weight increases, which is detrimental to their service life and energy consumption. Especially in modern society, people have high requirements for product safety and environmental protection. Recent foreign tire analysis data shows that the amount of rubber additives used is much lower than the average level in China, generally around 1.5-2 parts. Previously, due to the backwardness of materials, it was impossible to achieve this in China. Now, with the emergence of Fenghai large surface area nano rubber additives, it can be completely reduced to this level, basically filling this gap. In addition, reducing usage has a significant impact on formula costs, making it a reality to lower costs through reduced usage.


The rubber additive in the rubber additive masterbatch granulator is very effective in improving the comprehensive performance of the rubber material. In terms of tensile strength, the 300% tensile strength is increased by about 10%, while the elongation at break can be basically maintained unchanged. There are obvious advantages in reducing wear reduction and improving wear resistance, with a reduction of over 10% in wear reduction. This is due to the small-sized effect of nanomaterials reinforcing the rubber material, which is completely different from the reinforcement of carbon black. Its elongation at break and elasticity have not decreased, making it technically ideal.


The main raw materials for rubber products are raw rubber, various additives, as well as fibers and metal materials used as skeleton materials. The basic production process of rubber products includes six basic steps: plasticizing, mixing, rolling, extruding, forming, and vulcanization.


The processing technology of rubber additive masterbatch granulator is mainly to solve the contradiction between plasticity and elasticity. Through various processing methods, elastic rubber is transformed into plastic rubber compound, which is made into semi-finished products by adding various additives. Then, through vulcanization, the plastic semi-finished products are transformed into rubber products with high elasticity and good physical and mechanical properties.


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