NEWS

Seven-Roll Calendering Machines: Precision Engineering for Advanced Material Processing

2025-08-27

The seven-roll calendering machine represents a pinnacle of modern industrial technology, specifically designed to meet demanding requirements for ultra-thin, high-precision, and high-temperature resistant materials across various sectors. Unlike traditional two-to-five roll systems commonly used in rubber processing, this advanced equipment features seven parallel rollers arranged in precise alignment. Each roller operates synergistically through controlled rotational motion to apply uniform pressure on workpieces like PVC films, graphite sheets, or specialty polymers, enabling exceptional plastic deformation control while maintaining material integrity.

In the PVC manufacturing industry, models such as the KEYING KY series (including KY320/450/560/660) demonstrate remarkable capabilities with production capacities reaching 800kg/h and processing thicknesses ranging from 0.05mm to 0.5mm. These machines support wide material widths up to 2200mm at line speeds of 50 meters per minute, making them ideal for producing transparent films and technical sheets used in packaging, construction, and electronics industries. The adjustable maximum gap between rollers (up to 20mm) allows flexible handling of different product specifications.

Seven-Roll Calendering Machines: Precision Engineering for Advanced Material Processing-1

Beyond plastics, seven-roll configurations have revolutionized graphite composite production. Shanghai Lianjing's ultra-precision versions achieve accuracy levels down to 0.0001mm when laminating graphite foils onto substrate backings without causing microcracks or surface damage—critical for thermal management applications in lithium batteries and semiconductor devices. This breakthrough addresses growing market demands for defect-free conductive materials.

The machine's versatility extends to emerging fields driven by non-rubber新材料 innovation. As noted in industry analyses, six-and seven-roll designs emerged precisely to overcome limitations of conventional systems when processing novel compounds requiring tighter tolerances and elevated operating temperatures. Market data indicates accelerating adoption globally, particularly in regions like UAE where projected revenue growth through 2031 reflects increasing reliance on these high-performance lines.

Engineering excellence lies in its core components: heavy-duty frames supporting 18-ton machinery ensure stability during high-speed operations; variable frequency drives optimize energy consumption across 25/75kW motor configurations; while intelligent controls maintain consistent tension throughout the entire web path. Such sophisticated integration enables continuous production of complex layered products with mirror-like surface finishes—unattainable with simpler machines.

Message
S e n d   Y o u r   M e s s a g e

Send Your Message

Please feel free to get in touch using the form below.We shall reply within the following 24hrs.